Molding Capabilities

  • Injection Molding

  • Insert Molding

  • Over Molding

Injection Molding

At Falcon Plastics, we have over 40 years of injection molding experience. Efficient work cells allow us to run cycles in as little as 5 seconds. We have a number of presses sized from 35 to 1,000 tons that are capable of producing short cycle times. We constantly upgrade our equipment, automation, and processes to incorporate the latest proven technology that has a bottom-line impact on customer projects.

Blow Molding

When manufacturing a hollow part, blow molding is often the most cost effective manufacturing process. Due to customer request, we added blow molding to our operations over a decade ago and are able to offer customers a unique opportunity to consider a blow molded or an injection molded process.

Insert Molding

Falcon offers another precision molding process known as insert molding. This process provides solutions for our customers to fulfill a wide assortment of functional and decorative needs. Our experience with insert molding spans decades and has resulted in many benefits such as consolidation of components, elimination of many secondary operations, enhanced product functionality and ease of assembly.

Over Molding

Falcon Plastics offers customers the precision injection molding process known as over molding. This is where one material is molded over a second material creating a bond between the two materials. This precision molding process helps customers reduce the costs of fasteners, adhesives, or gaskets as well as create strong reliable parts with the desired soft feel.